Tag Archives: Concrete Mixer Drum

A Concrete Mixer Is a Vital Component

A concrete batching plant is a facility in which ingredients used in the creation of concrete are skilfully combined and blended. Once the process has been completed, the blended concrete mixture is transported directly to a job site via a truck with a rotating drum. This method makes it possible to immediately pour the concrete once it reaches a construction site. This is one strategy that can save your business time and money. In some cases, a concrete batching plant is established as a temporary facility rather than a permanent plant operation. When it is like this, the actual location of the batching plant is most often in close proximity to the construction site. For instance, the batch plant may be situated on a lot adjacent to the site or on land located within a short distance from the construction site location.

When you are searching for a concrete batching plant for your construction site, look for one that has equipment for mixing the aggregates, water, cement, and any other admixture required in the size batches to be used for pending tasks at the construction site. Along with the mixing equipment, the plant you partner with should have storage containers that house the different ingredients needed for the job. Aggregate, such as gravel or pebbles, may be segregated into several piles depending on the size. This can be done outdoors, depending on the present weather conditions. Tools and equipment that measure the amount of each extracted ingredient make it easier to mix the concrete batch to specifications. This ensures that the poured concrete is durable and in compliance with the local building codes.

One piece of equipment that is vital to this process is the concrete mixer, which mixes cement with water and aggregate. This can range from very large commercial mixing trucks to small, portable concrete mixers known as a “mini mixer.” A concrete mixer is composed primarily of a motor, a rotating drum, and sometimes a mixer truck chute. Inside the drum, the materials used in making concrete spin around, while mixing together evenly and remaining soft enough for application and forming. Since a concrete batching plant not only uses mixers and storage hoppers but conveyor belts as well, all on-site personnel must be trained on how to safely use the equipment on site. As with other construction professionals, workers at a batching plant wear protective gear, including hard hats, steel-toed work boots, eye protection, and air filtration masks. Our company mainly sell many types of mixer truck parts, including Mixer Truck Chutes,concrete mixer drums and so on. If you want more information,please visit our website.

 

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Introduction of Cement Mixer

A concrete mixer is a powered machinery that mixes cement using aggregate such as pea gravel or sand with water. There are many kinds of mixers available these days. Some of the more common types range from portable concrete makers called “mini-mixer” to the very large commercial mixing truck. A concrete making device usually has three parts: the motor, the rotating drum, and the Mixer Truck Chutes. Making use of these kinds of mixers gives people a consistent and continuous flow of cement for application. Inside the drum of the machine, the materials needed to make cement are spun around, creating an evenly mixed cement that is maintained soft until application.

Have you ever experienced mixing concrete by hand? For many people, it was a painstaking task. Mixing concrete by hand meant uneven, inconsistent, and watery cemented mixtures that are not good for constructing big and high buildings. Whether you needed to make a small or large batch, there was no other way than to mix the harsh and sticky stuff by hand. Thanks to the development of technological devices in the construction industry, the cement mixer was invented. People are now able to mix and bring huge amounts of concrete to places where it is needed. Cement making for the purpose of construction activities is now easier. Mini-mixers have a drum that can be tilted in various directions to make pouring concrete effortless. On the other hand, commercial concrete making machines are extremely consistent in the concrete output it gives. Unlike the mini-mixers, it cannot keep the concrete ready for use and soft for a long time. They are used for projects needing a huge amount of cement. When using these types of cement mixers, they must be used right after they are made.

If you are looking for a company that can provide you with solutions to all your mixing and batching needs. We offer you many types of Mixer Truck Parts, for more information, please visit our website.

 

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Some types of Concrete Mixers

Standard Transit Concrete Mixers are in essence trucks, which transport concrete from the plant to job or construction site. At the plant the truck is either filled with dry materials, which go into making concrete and are mixed together during transport or the truck is loaded with Ready Mixed concrete. With the latter process, the aggregates are mixed at the plant, and then loaded onto the truck. The Transit Concrete Mixers function is to maintain the concrete’s liquid state, through turning of the drum, to the point of delivery at the construction site.

Transit Concrete Mixers are either trucks with rear discharge drums or trucks with front discharge drums. The disadvantage of rear discharge trucks is that it is the responsibility of the driver to guide the truck back and fourth to ensure the chute is in the exact position where concrete is to be placed. The more modern Standard Transit Mixers have front discharge drums and the cabs are fitted with controls to allow the driver to move the chute in all directions as required. A Self-Loading Concrete Truck Mixer is designed to work as a ready-mix concrete delivery vehicle and can handle all types of concrete deliveries, from large pour volume jobs to small volumes as requested by the DIY market. It can even work on-the-job as an on-site concrete batching plant.

Transit Concrete Mixers have a Concrete Mixer Drum in which the concrete materials are mixed. Blades attached to the inside of the movable drum do the mixing. The blades are of two helixes rotating in a clockwise and a counter-clockwise direction. Their main purpose is to mix and lift the concrete as the drum rotates. In each rotation, the lifted concrete drops back into the mixer at the bottom of the drum and the cycle starts again. The counter-clockwise rotation causes the material to be lifted by the blades towards the discharge end of the drum. The concrete is then discharged onto chutes to guide the concrete to where it is required at the construction site. If the concrete mixer cannot get close enough to the site, the concrete may be discharged into a concrete pump, which is able to pump the concrete to a precise location.

Self-loading concrete trucks can be fitted with electronic weigh-batching equipment, which shows the exact weight of raw materials going into the drum and the exact amount of concrete that is discharged. This offers a big cost saving to the construction industry and concrete suppliers as it allows the operator to split loads of any quantity thus reducing wastage and it enables multiple deliveries. A further advantage is that it can re-load with raw materials from any builder merchant, as it has its own self-loading equipment and on-board water system.

 

Related Reading: Mixer Truck Chutes          Concrete Mixer Parts

 

 

 

Twin Shaft or Drum Mixer?

Most industry professionals know exactly how a Concrete Mixer Drum works. Modern advances in concrete mixer drum include the addition of pre mixers, advanced blade configurations, and even reversing technologies.

There are many considerations when evaluating a drum and a twin shaft concrete mixer. One consideration is availability. Concrete mixer drum is manufactured by several major US based concrete plant manufacturers and are frequently available in the secondary market and may have short or even immediate availability with some new equipment manufacturers. As of the date of this article, most, not all, twin shaft mixers are manufactured oversees and are shipped to the USA. This typically adds 3-5 weeks to the delivery time to allow for shipping time. More US companies are taking an interest in manufacturing twin shaft mixers and one popular foreign manufacturer has recently opened a facility in the US to meet the growing North American demand for the mixing technologies. Shipping and import fees are typically do not significantly impact the costs of twin shaft mixers. Many foreign manufacturers are used to exporting and design equipment to be containerized, where many US manufacturers build for oversized shipments. Typically the costs are negligible between the two mixer types in terms of shipping and import costs.

The most apparent benefits of twin shaft mixers are the ability to add moisture sensors and washout systems. These two benefits alone are worth serious consideration. When you really need to control your mix design, the addition of moisture sensors inside of the mixer that connect back to your control system to accurately dose water during the batch is a huge advantage. The addition of a mixer washout system saves man hours, prolongs equipment life and reduces downtime. High pressure jets do the majority of the washout, and a single man with a hand wand can get any shadow areas minimizing cleanup time and costs. Neither of these options are currently available standard on drum style mixers.

 

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Concrete Mixer For The Job

Concrete mixer is the most widely used construction material in the world. No construction site is ever complete without the sight of piles of cement, aggregate and the concrete mixer that puts it all together. Everything from the world’s tallest building to the largest dams and some of the longest bridges uses concrete as its primary material. Concrete is a very old construction material. At its simplest, concrete is a mixture of cement, water and aggregates like sand, natural gravel and crushed stone that you place in a concrete mixer for uniform mixing. The general idea is to get the right amount of water and cement for the mix. Too much water and the concrete will suffer from a high degree of slump. Too little and the workability of the concrete suffers. Using aggregates with the wrong gradation could result in a very harsh mix that has a very low slump that cannot be fixed by adding reasonable amounts of water to the mix.

Concrete mixers exist in many forms and sizes. The role of a concrete mixer is to ensure a uniform mix of the concrete in the shortest time possible. On-site mixers allow for working with the material while it is fresh, as this is the time where the concrete’s workability is at its best. This is especially true when there is a need for precast or prestressed concrete. Modern mechanical engineering has allowed the design of cement mixers that are small enough to fit through doorways. They still have enough power to produce homogenous mixes in three minutes or less and in large enough volumes.

Replacement Concrete Mixer Parts for concrete mixers are important part of foundry equipments. The mixing machines are exposed to a lot of wear and tear and looking for best maintenance options is quite a practical thing to do. Buying new mixers is not possible always because of the cost factor involved. Moreover, it is not an intelligent approach to waste away the whole equipment when few replacements can make up for the damage. Proper functioning is the only expectation from the mixing machines and thus some vendors make money by simply providing replacement concrete mixer parts for the machines that are instrumental in the making of a huge building. Concrete is the core material of every construction job. The parts including mixer truck chutes and concrete mixer drum are really important,for more information,please visit our website.

 

Related Reading: Concrete Mixer Drum             Mixer Truck Chutes

A Concrete Mixer Drum Is a Vital Component of Concrete Mixer

A concrete batching plant is a facility in which ingredients used in the creation of concrete are skilfully combined and blended. Once the process has been completed, the blended concrete mixture is transported directly to a job site via a truck with a Concrete Mixer Drum. This method makes it possible to immediately pour the concrete once it reaches a construction site. When you are searching for a concrete batching plant for your construction site, look for one that has equipment for mixing the aggregates, water, cement, and any other admixture required in the size batches to be used for pending tasks at the construction site. Along with the mixing equipment, the plant you partner with should have storage containers that house the different ingredients needed for the job.

Since a concrete batching plant not only uses mixers and storage hoppers but conveyor belts as well, all on-site personnel must be trained on how to safely use the equipment on site. As with other construction professionals, workers at a batching plant wear protective gear, including hard hats, steel-toed work boots, eye protection, and air filtration masks. One piece of equipment that is vital to this process is the concrete mixer, which mixes cement with water and aggregate. This can range from very large commercial mixing trucks to small, portable concrete mixers known as a “mini mixer.” A concrete mixer is composed primarily of a motor, a concrete mixer drum, and sometimes a mixer truck chute. Inside the drum, the materials used in making concrete spin around, while mixing together evenly and remaining soft enough for application and forming. Concrete mixer as a long term operation of the large instrument, its regular maintenance and replacement of parts is necessary. Our company offers a wide variety of mixer truck parts, if you need some, please contact us at any time!

 

Related Reading: Mixer Truck Chutes           Concrete Mixer Parts

 

 

A Guide for Concrete Mixer

A cement mixer – the more appropriate name is a concrete mixer, water and either gravel or sand to make concrete. A Concrete Mixer Drum is used in the cement mixer to properly mix these components, A concrete mixer gives the needed time for the construction workers to use it, before it becomes hard. A concrete making device usually has three parts: the motor, the concrete mixer drum, and the chute. Making use of these kinds of mixers gives people a consistent and continuous flow of cement for application. Inside the drum of the machine, the materials needed to make cement are spun around, creating an evenly mixed cement that is maintained soft until application.

The mobile concrete dispenser or mobile cement mixer is used for batching concrete into several areas such as sidewalks. The amount of concrete can be properly controlled by using the mobile cement mixer. Extra water is not needed to mix cement in mobile cement mixers. The stationary or immobile cement mixer or concrete dispenser as the name implies, is fixed in a central location while the concrete is manufactured. It is used mostly in pre-casting for building projects in remote locations where a large project is to be executed. Portable cement mixers have wheels and are provided with a towing tongue, which a motor vehicle can pull around. The electric power for the rotation of the cement mixer can be supplied by the mains. A lever in the portable cement mixer enables the concrete to be tipped into a wheelbarrow. Concrete mixer used to regular maintenance is the most important, our company offers a wide variety of Concrete Mixer Parts, welcome to buy!

 

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Keep Your Concrete Mixer Running Efficiently By Concrete Mixer Parts Replacement

Concrete equipment is a major expense for any company and therefore it’s essential that business owners do their utmost to ensure these assets are maintained correctly. A well maintained concrete mixer will continue to operate efficiently for many years. It is important that any technician working with a concrete mixer not only understands how the concrete machinery operates, but also how to troubleshoot and pre-empt any problems that arise. Routine maintenance is also critical as this will prevent problems from occurring in the future.

One of the most important tasks when keeping concrete machinery operating perfectly is maintenance of the concrete mixer parts,such as the drum. Dried concrete left inside the drum can cause serious problems over time, coating the inside and gradually reducing its capacity and the volume of concrete it can hold. The problem sounds easy to resolve, but it’s actually very hard to remove any residual concrete once it dries inside the drum. Using a pressure washer whilst the drum is rotating can help, but is not the most effective means of removal. Whilst there are companies offering chemical and industrial pressure washing services, even these techniques can fall short, failing to remove all traces of concrete from inside the drum. In these cases, the only solution is manual removal with the most rudimentary of tools – the jackhammer. Many companies have had to resort to using a ‘chipping service’ to remove the residual concrete inside their concrete mixer and concrete pump equipment. The service involves sending in a specialist to chip away at the solid concrete until it is all removed. It’s a tough job, but effective! Therefore the most part, the various components stirrer periodic inspection is very important. If the Concrete Mixer Parts of some problems, then we need to replace parts. We offer people various of concrete mixer parts,for more information,please visit our website.

 

Related Reading: Mixer Truck Chutes         Concrete Mixer Drum

 

 

Concrete Mixer’s General Maintenance With Concrete Mixer Parts

Mixing concrete by hand meant uneven, inconsistent, and watery cemented mixtures that are not good for constructing big and high buildings. Thanks to the development of technological devices in the construction industry, the cement mixer was invented. People are now able to mix and bring huge amounts of concrete to places where it is needed. Concrete mixers are a very important piece of machinery that needs to be taken care of properly to prevent problems from occurring. If the mixer breaks down in the middle of a job, it could end up costing the company a lot of extra money that could have been avoided by following a general maintenance routine. In order for these machines to work correctly, they need regular maintenance to ensure all of the concrete mixer parts are in good shape and working properly.

A concrete mixer is a powered machinery that mixes cement using aggregate such as pea gravel or sand with water. There are many kinds of mixers available these days. Some of the more common types range from portable concrete makers called “mini-mixer” to the very large commercial mixing truck. A concrete making device usually has three parts: the motor, the rotating drum, and the chute. Making use of these kinds of mixers gives people a consistent and continuous flow of cement for application. Inside the drum of the machine, the materials needed to make cement are spun around, creating an evenly mixed cement that is maintained soft until application.

Concrete mixers may look like a tough piece of machinery but they still have a few small and simple parts that can wear out over time. For example, some of the smaller machines have belts and the larger ones have chains that can break, preventing the mixer from turning. It must turn to keep the concrete from hardening inside the machine before it can be used. If the chain or belt breaks and the concrete is not removed within a few minutes, it will set up inside the machine and this will cause a lot of problems and require a lot of work and time trying to remove the hardened cement. Thus even the most basic of concrete mixer parts, such as a belt or chain need to be maintained and inspected regularly to avoid the machine breaking down.

Having spare concrete mixer parts available on the job is recommended. Even with regular maintenance, accidents do happen. Finding cement mixer parts is easy. The most important is to find a concrete mixer parts suppliers. We offer many types of Concrete Mixer Parts, if you want to cooperate with us,please visit our website and contact us!

 

Related Reading: Concrete Mixer Drum         Mixer Truck Chutes

 

 

 

The Importance Of Maintenance The Concrete Mixer Drum

A concrete mixer is a focal part of the construction industry as it helps to mix the cement and water quickly to ensure the smooth and fast run of construction. As per its name a stone mixers is a tool that mix sand, gravel but particularly cement with water. It may be either installed at a particular place or portable. Concrete equipment is a major expense for any company and a well maintained concrete mixer will continue to operate efficiently for many years. It is important that any technician working with a concrete mixer not only understands how the concrete machinery operates, but also how to troubleshoot and pre-empt any problems that arise. Routine maintenance is also critical as this will prevent problems from occurring in the future.

Whilst there are companies offering chemical and industrial pressure washing services, even these techniques can fall short, failing to remove all traces of concrete from inside the drum. In these cases, the only solution is manual removal with the most rudimentary of tools – the jackhammer. Many companies have had to resort to using a ‘chipping service’ to remove the residual concrete inside their concrete mixer and concrete pump equipment. The service involves sending in a specialist to chip away at the solid concrete until it is all removed. It’s a tough job, but effective!

One of the most important tasks when keeping concrete machinery operating perfectly is maintenance of the concrete mixer drum. Dried concrete left inside the drum can cause serious problems over time, coating the inside and gradually reducing its capacity and the volume of concrete it can hold. The problem sounds easy to resolve, but it’s actually very hard to remove any residual concrete once it dries inside the concrete mixer drum. Using a pressure washer whilst the Concrete Mixer Drum is rotating can help, but is not the most effective means of removal. Of course, even the most experienced technician might not know there is a problem with their concrete equipment until it is too late. In summary, maintenance of your concrete mixer and concrete pump equipment is absolutely essential and could save you thousands of pounds in parts, labour and downtime. Our company is to provide after sale Blender parts replacement and maintenance, if you need it, please feel free to contact us!

 

Related Reading: Mixer Truck Chutes                Concrete Mixer Parts